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Manufacturing Execution Systems (MES) have come a long way from their historical roots, but are still stuck in outdated architectures that hinder digital transformation. While the problems that MES solves are more pressing than ever, the way we think about MES is holding us back. Traditional MES systems are rigid, complex, and costly to maintain, upgrade, and scale, leading to frustrations with high total cost of ownership, vendor lock-in, long project timelines, and poor ROI.

The nature of manufacturing operations demands flexibility and agility, which traditional MES systems lack. Manufacturers need the ability to adapt their processes to changing demands and continuously improve their operations, but traditional MES systems are not flexible enough to meet these requirements. Long development timescales and high costs make traditional MES systems unsustainable for organizations interested in digital transformation.

The concept of composable, app-based MES offers a new approach to addressing the limitations of traditional MES systems. These systems are built on cloud-based, containerized microservices with rich APIs and a common data model that allows for easy communication across disparate systems. Composable MES systems enable rapid development, extension, and iteration by citizen developers, resulting in time-to-value, cost savings, and productivity gains that were never possible with legacy MES.

Manufacturing leaders must rethink their approach to MES and move away from outdated architectures towards composable, app-based solutions. These modern MES systems offer the core functionality of traditional MES while allowing organizations the freedom to extend their solutions into new and emergent areas. By embracing composable MES, manufacturers can achieve order-of-magnitude productivity gains and accelerate their digital transformation efforts.

In an era of rapid technological advancements and changing market dynamics, it is crucial for manufacturing leaders to embrace the potential of composable, app-based MES solutions. By moving away from legacy systems and towards more agile and flexible approaches, organizations can unlock new opportunities for innovation, efficiency, and growth. With the right mindset and technology in place, manufacturers can truly harness the power of digital transformation and stay ahead in the evolving landscape of modern manufacturing.

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